Wednesday, September 3, 2025

Deck Day 11

I spent the day sawing wood. I cut all of the joists, three beam joists, and dozens of blocks in different sizes. At this point, there's no more cutting for the substructure. I'm ready to assemble and then start spacing out the final deck wood.
I also sistered my first joist. I did it again as a prototype, this one was a one-off because I had to build a notch in it to go around a drain pipe. The timber screws I am using for this task are burly and require an impact wrench to install.
The small blocks will be used to build a blocking structure along the edges for our picture frame design. I made a prototype of what the blocking might look like. This was mainly for the purpose of figuring out what type of screw I wanted to hold things together with. I went with the hex head. 
There are three areas that will have a locking structure and because of the one-off design of the deck, each area needed a different size block.

Michelle sat in the backyard painting the blocks with a wood sealant. The wood is pressure treated to resist rot and water intrusion, but once you make a cut, you have to retreat the ends.

On a side note, I didn't like the way the last beam on the south side of the patio sat on the ground. I did a test with a hose to see how water would drain and I noticed there was some minor pooling near the concrete footing. I decided to take the small beam apart, and use a different style bracket that lifts the wooden post 1 in off the ground and onto a small metal foot.

If I was to build the deck again, I would probably do that for every post but the other posts don't have drainage problems so it shouldn't be a big deal. I decided to go on the safe side, because once I put this thing together I don't plan on taking it apart again.